«Mechanics»
clipping machines
Trading Company "TD Mekhanika" merchandises the food processing equipment, in particular the equipment for the dairy and meat industry, for the agricultural product packaging, and one for the non-food product manufacturing (sealants, fillers, saltpeter etc.) A clipping machine is basically a tightening device, which applies a metal staple (clip) on the different product coverings. Sleeve mesh is used to pack fruits and vegetables. The clipping machines can be divided into two large groups – single clippers and double clippers. There are also different types such as manual mechanical, manual pneumatic, semi-automatic and automatic clippers in the market. Manual mechanic clippers demand for mechanical effort of the operator and therefore cannot be used for the long working sessions. Pneumatic clippers use pneumatic pressure to apply the clip and are the most popular type for the small production units or separate processing lines within large-scale businesses. Nowadays there is a wide variety of food manufacturing equipment in the market, and this does not make the customers’ choices easier. Many things need to be considered to make the right decision: type of product and amount of manufacturing, type of product case, amount planned per shift, equipment operation practices. The "MEKHANIKA" brand keeps the leading position among the Russian producers in the class of pneumatic clippers. These machines are reliable, easy to use and durable. And above all they are best value for money.
Sausage clipping machines
THE DEVICE AND PRINCIPLES OF OPERATION
SClipper КО includes the following major components: Operating handle; Stand with pneumo- feed-motion and control gear; Clip gib; Weight; Swage die; Panch; Base stand; Knife; Air supply block; Air hoses; Travel adjustment screw (clip squeeze). When the handle goes down, an air starter switches on the pneumatic cylinder which serves as the driving system for the clipper КО and transmits movement to the swage die. The clipping machine is fixed on the sausage tying table and connected to a compressing system. Operator puts the case into the working zone of the clipper and holds it with his/her left hand. With his/her right hand operator smoothly pushes the handle which starts the pneumomachine. The swage die locks a clip in the channel under the weight and moves it along the channel to the stationary die in the working zone. The operator needs to put the case or any other packaging into the working zone (it is also possible to lay additional rope loop into the working zone of the clipper). The operator holds the case by his/her left hand and smoothly pushes the handle by the right hand, therefore clipping the sausage. The clip is applied automatically; the handle is reset by the pullback spring. Excess casing can be cut off by the knife located in the lower part of the clipper body. The swage die is reset, and the next clip is fed into the channel automatically. The clipper is ready for the next operating cycle. It may become necessary to adjust the extent of clip squeeze depending on the packaging material thickness. The clips are rather soft and can be used for the delicate casing like the collagen one. Production rates depend on the operator, approximately up to 50 cycles per minute.
THE DEVICE AND PRINCIPLES OF OPERATION
ADVANTAGES:
- automatic loop infeed;
- a metering unit can be added when connecting to the stuffer – allows to regulate the
- sausage mixture feed;
- building block approach allows to combine it with any stuffer type;
- adjustment of sausage stuffing degree;
- necking drive – manual; clipping drive – pneumatic;
- automatic control of cutting knife drive; casing diameter adjustment without disconnection from stuffer; versatility, easy maintenance, durability, and low operation expenses.
Payback period is only a year!
THE DEVICE AND PRINCIPLES OF OPERATION
ADVANTAGES:
automatic loop infeed; a metering unit can be added when connecting to the stuffer – allows to regulate the sausage mixture feed; building block approach allows to combine it with any stuffer type; adjustment of sausage stuffing degree; necking drive – manual; clipping drive – pneumatic; automatic control of cutting knife drive; casing diameter adjustment without disconnection from stuffer; versatility, easy maintenance, durability, and low operation expenses. Payback period is only a year!
Device for packaging the product in bags (Bagger)
THE DEVICE AND PRINCIPLES OF OPERATION
The bagger is intended to blow up the bags. It speeds up the packing process significantly, and is used with different products, especially with poultry. Bags have a certain cut and a flap. A bag is blown up automatically, allowing operator to put the bird carcass in.
BIRD CLIPPERS
THE DEVICE AND PRINCIPLES OF OPERATION
The bagger is intended to blow up the bags. It speeds up the packing process significantly, and is used with different products, especially with poultry. Bags have a certain cut and a flap. A bag is blown up automatically, allowing operator to put the bird carcass in.
Clippers for frozen products
Clippers for dairy products
THE DEVICE AND PRINCIPLES OF OPERATION3
KDN is designed for the formation of loaves in the production of sausages with a diameter of up to 110 mm. Desktop version. The mechanical brake of the shell.
- Options
- Automatic loop feed
- Pneumatic shell brake
- Dosing unit
Dignities:
- higher performance compared to similar models (15-20% higher);
- manual loop feeding, both for piece and sausage chains;
- the possibility of aggregation with a syringe from any manufacturer; adjustment of the filling density of the loaf;
- regulation of the stroke speed of the punches at the time of applying and sealing the loaf;
- the clamping drive is manual, the clip sealing drive is pneumatic;
- automatic or manual control of the cutting knife drive;
- reconfiguration to different shell diameters without disconnecting the clipper from the syringe; versatility, ease of maintenance, reliability and low financial costs during operation.
THE DEVICE AND PRINCIPLES OF OPERATIONClipper КС-390, КС-263
It was originally intended for packing cheese heads in shrink bags with vacuuming for their further maturation.. But it can also be used for packaging other products, for example, goose or duck carcasses in shrink bags. It is equipped with a pneumatic knife and a vacuum cleaner. The clippers are made as standard for medium-sized cheese heads and for clip 390, but can be made for cheese heads from 300 g to several kilograms. The budget cost and high productivity make it possible to use this equipment for both small productions and large factories. It is made for different groups of clips – 264 and 390, 400, which are designed for different sizes of cheese heads.
Clippers for packaging of vegetables and fruits
THE DEVICE AND PRINCIPLES OF OPERATION
The clipper is intended to pack vegetables and fruits into a mesh sleeve, simultaneously adding a wine-glass label.
Modern packing devices allow to cut down the fruit and vegetable packing time noticeably. Our equipment will make the process easier and quicker. The feeding funnel standard diameter is 20 cm; however, it can be made to order of any size, minimal diameter is 10 cm. Packing portion should be no more than 3-5 kilograms. All machine elements are produced of high-quality food-grade stainless steel and plastics, certified for the food equipment manufacturing by the Federal Service for Environmental, Technological and Nuclear Supervision.
THE DEVICE AND PRINCIPLES OF OPERATION
This clipper is intended to pack vegetables and fruits into a mesh sleeve, simultaneously adding a ribbon-label, which goes along the whole package from one clip to another and serves as a convenient handle for packed fruits and vegetables.
A feeding funnel is 200 mm in diameter and is made of food-grade stainless steel, just as the clipper itself. The feeding funnel can be made to order of any size. The cutting knife is pneumatic. Casing type is mesh sleeve. We recommend using original expendable materials (clips) to ensure correct operation and durability of the equipment. The clipper uses type 203, 204 clips.
Consumables for clippers
Contacts
Phone: +7(8452) 400-709
whats/viber 8 927-157-25-05
email: luconina_@mail.ru
Address: Saratov, Panfilov str., 1